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Magnetic systems for the metalworking industry

The power of magnets in use for metalworking

Modern magnetic systems are the perfect solution for quickly and safely picking up, conveying, lifting or securing a wide variety of metal products. Magnetic product handling reduces both the duration and number of work steps, making it the ideal solution for automated processes. As a manufacturer of a wide variety of magnetic systems, we at Brugger have been a proven partner for the metal industry, the automotive sector, robotics and the recycling industry for many years. In short, we are the ideal partner wherever high-performance metal handling is required.

For which applications in the metal industry are magnets suitable?

Magnet systems can be used to realise a wide range of applications specifically for the metalworking industry. These include

Magnets for handling:

  • Automatic positioning of flat, moulded or perforated steel sheets as well as thick steel workpieces.

  • Separating the top layer of sheet metal in a stack to prevent the simultaneous pick-up of sheets that are sticking together or thin sheets.

  • Uniform alignment of nails or screws to reduce the packaging volume.

  • Manual picking of small workpieces, particularly useful for repetitive work. Our magnet systems prevent dirty hands and injuries from sharp burrs.

Magnets for lifting:

By using our systems, steel objects can be moved easily and safely without the need for a thread, eyelet or hook. For example, metal parts stored as bulk goods can also be lifted effortlessly using magnets.

Magnets for conveying:

Our magnet systems are the perfect solution for automating packaging lines in the metalworking industry. For example, they can be used to place cans or glasses (with tin lids) in boxes or on pallets. Our systems are also suitable for moving and conveying steel products such as cans, covers, sheet metal, pipes and shafts horizontally, vertically or suspended over long distances. Horizontal or steeply inclined removal or conveying of small, sharp objects such as punching waste, nails or screws without belt wear is also possible with our magnetic systems.

Magnets for fixing:

We offer magnet systems as the ideal solution for the quick and safe handling of metal products in the metalworking industry. For example, moulds or workpieces can be positioned effortlessly and securely for subsequent processing, such as welding, grinding, polishing or assembly. Our magnetic systems are the perfect choice for the metalworking industry to increase the efficiency of production processes and improve occupational safety.

In which devices and applications can permanent magnets from Brugger be found?

Powerful permanent magnets from Brugger can be integrated into a wide range of industrial applications and devices. The most important ones in the metal industry include, for example

  • Sheet metal spreaders

In the metalworking industry, it is often necessary to pick up sheet metal from a stack of sheets and process it further. This can lead to the risk of accidents. Many companies therefore rely on the use of magnetic systems that make it easier to lift sheet metal and increase safety at the same time. Permanent magnetic sheet metal spreaders are a perfect solution here. By using a strong magnetic flux, the individual sheet metals are spread open by repulsive forces and can thus be processed safely and quickly.

  • Magnetic welding aid

A practical solution for improving your welding process - magnetic welding aids. These are ideal for joining ferromagnetic components, as they enable quick and secure fixing. Anyone who regularly works with a welding machine will be familiar with the challenge of joining parts together at a precise angle. Often, hands alone are not enough to hold the components in place and weld them at the same time. With our magnets for welding aids, this can be achieved in no time at all.

  • Transporting sheet metal

Our magnetic wheels are the ideal solution for quickly and safely transporting steel sheets to and from processing machines in the metalworking industry. The magnetic wheels enable sheet metal of different sizes and thicknesses to be handled easily and efficiently. Our magnetic wheels ensure that sensitive metal products are transported gently without being damaged or deformed.

  • Magnetic chip collector

The chip collector works by using strong magnets that attract metal chips, screws, nails, staples and other ferromagnetic small parts. Even hard-to-reach areas are no problem as the swarf is attracted by the magnetic force. This makes cleaning work areas much easier, increases efficiency and reduces the risk of injury.

In concrete terms - magnetic systems from Brugger are used in the metalworking industry for

  • for sheet metal transport

  • as a magnetic welding aid

  • for collecting chips

  • for testing materials (magnetic/non-magnetic)

  • for fixing sheet metal parts

  • for separating stacked sheet metals

Application examples